Fine Grinder for Mine Mineral Processing

Saturday, 19 March 2011

Fine Grinder for Mine

 

 

 

 Mineral Processing










 
 
Deswik Mining Consultants have launched in Australia the highly innovative fine
grinding mill which they claim is efficient, green and smart.
A fine
grinding mill is a machine that grinds mineral ore into standard particle sizes
for easier mineral extraction.
There are many ways to extract
minerals from ore. For example, when tiny grains of gold are spread through a
gravel deposit the gravel is poured onto a table that is coated with mercury.
When the table is vibrated the gold grains work their way to the table surface
and combine with the mercury. This method works because gold has a strong
tendency to combine with mercury. The gold of course then has to be separated
from the mercury.
A different method is used to separate sulphide
(sulfide) minerals from others in order to obtain their sulphur. In this case
the conglomeration of minerals might be finely ground up and then vigorously
mixed in a tank of water through which air is being bubbled.
In this
process, which is called flotation, the sulphide minerals cling to the bubbles
and are collected from the froth that spills over the top of the
tank.
As mineral prices soar due to the boom in economies like China
and India, it becomes more and more economically viable to reprocess that
tailings from old mines using new technology.
As South African Mines
have discovered, the Deswik mill has many distinct advantages over conventional
mills.
The Deswik product has a highly variable speed hydraulic
drive, patented vertical turbo disc impeller, inert bead media, small footprint,
high availability, shorter delivery times, and high energy
efficiency.
The simple and robust design of the vertical mill means
ease of maintenance and higher availability.
The mill can offer
greater mineral recovery at reduced capital and running cost.
The
first test mill is currently being commissioned for Australian Metallurgical and
Mineral Testing Consultants (AMMTEC), in Western Australia and will be available
for testing in July of this year.
The Deswik mill is of vertical
construction, manufactured in mild steel/stainless steel, with all wetted parts
lined with hard wearing and contamination-free polyurethane resin. The chamber
is water jacketed for cooling. A separate heat exchanger system is also
available.
The impeller is a patented turbo-disc design unique to the
Deswik mill. It is designed in such a manner that its assembly is modular and
the configuration may be easily changed to achieve different end product size
and distribution characteristics.
The Deswik mill is available in a
range of sizes, from 250 litre mills delivering four (4) to eight (8) tonnes per
hour (t/hr), to 5,000 litre mills delivering 75 – 150 t/hr dependent upon the
required end product size.
The Deswik mill can produce particle sizes
from a D-50 of 200 micron down to 0.1 micron. This is achieved over a range of
some 200 different products at energy consumption levels as low as 3 kWh/ton.
Recent production and testwork for various clients has indicated that in certain
process circuits a Deswik fine grinding mill can assist in doubling the
concentrate value increasing the recovery by over 50%.
Already the
mill has generated interest in Australia due to its potential to improve
recovery whilst significantly reducing power consumption.
As cleaner,
greener technological processes are being demanded from Australian mining
companies, the Deswik mill’s introduction could not come at a better time. In
certain applications the use of the mill will more than halve the grinding and
recovery costs.
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